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VFI-2626 65 D Brushable Hard Coat

VFI-2626 65 D Brushable Hard Coat is a 1A:3B by volume, two-component polyurethane coating. Since it is applied by brush or trowel, it’s used as a patch repair material with other hard coats or as a hard coating material on small-scale projects. It provides deformable surfaces such as EPS and other foams with structure and high rigidity for protection from impacts. The coating can be textured if desired but can also be sanded, primed, and painted to improve the aesthetics of smaller pieces. VFI-2626 is capable of passing UL-94 V0.

  • Convenient brush application with no need for large, expensive spray equipment
  • Increases aesthetics of small projects and blends well with existing hard coats
  • High rigidity at 65 D with outstanding resistance to impacts
  • Great for repairs, small sections, and specific curves
  • Pre-measured containers ensure mixing accuracy for quick and easy application
  • Encapsulates surfaces to provide waterproofing and splash protection
  • Capable of passing UL-94 V0
Physical Properties Test Method Test Results
Hardness Shore D ASTM D2240 65 D
Tensile Strength ASTM D412 2,742 psi
Elongation ASTM D412 9.7%
Tear Strength ASTM D624 156 pli
Yield Strength N/A 2635 psi
Elastic Modulus N/A 17,127 psi
Impact Resistance Unnotched Izod N/A untested
Liquid Properties Test Method Test Results
Solids by Volume ASTM D2697 100%
Liquid Density A Side ASTM D2939 10.3 lbs/gal
Liquid Density B Side ASTM D2939 12.11 lbs/gal
Ratio by Volume (A:B) N/A 1A:3B
Ratio by Weight (A:B) N/A 1A:3.55B
Viscosity A Side ASTM D2196 200 cps
Viscosity B Side ASTM D2196 >200K cps
Pot Life N/A 15 minutes
Flash Point ASTM D56 >200°F

Thickness Requirements

Apply the coating at a minimum rate of 60 mils thick to develop a uniform film over the piece. The best film properties can be achieved at 100 mils or greater.

Equipment

VFI-2626 can be applied to any prepared substrate with a chip paint brush, notched trowel, or squeegee.

Surface Preparation

Surfaces should be clean and free of oils, dirt, debris, or other contaminants. Depending on the surface, primer or additional sanding prep may be required.

  • EPS – The foam must be aged for at least 30 days so any gas can escape. We recommend using 2 PCF foam for an optimal cost-to-quality ratio, but 1-3 PCF is acceptable. Ensure that the surface is clean and dry before you begin applying.
  • Wood – The wood should be dry and contain less than 11% moisture; otherwise, it should be primed or mist-coated (a light dusting followed by the main application of the coating).
  • Metal – The surface must be cleaned by roughly sanding or sandblasting to SP6 to remove rust, mill scale, dirt, and other contaminants.
  • Existing hard coat – Surfaces must be sanded and/or primed before application to ensure adequate long-term adhesion.

Mixing

Thoroughly mix the Poly side (B) before combining. The pot life can be extended by mixing smaller quantities (ex. 200 grams will yield a 15-20-minute pot life while the full mix will yield about an 8-minute pot life). When pouring the material by hand, pour the pre-weighed Iso into the pre-weighed Poly. Mix the two until uniform, then transfer to a new container and mix until uniform again before use. VFI-2626 must be fully mixed and used before the pot life expires. Mix times will vary depending on material volume and mixing method.

Post-Cure

For the best results, the temperature must stay between 50°F – 100°F during application. Curing will depend on film thickness and substrate temperature. A full cure may take up to 3 days at room temperature. The coated structure can be placed into service after curing at room temperature for a minimum of 24 hours. Higher hardness can be obtained by post-heating between 90°F – 110°F after 6 hours of initial curing. For theming purposes, begin priming or painting the coating at the first sign of cure to maximize adhesion.

Cleanup

Tools and equipment used to apply VFI-2626 can be cleaned with xylene or MEK.

Storage/Shelf Life

The shelf life of unopened containers is 12 months from the date of manufacture. Store the product between 60°F – 90°F in a clean, dry building. Once open, use it immediately. After opening, it is possible to store unused material by nitrogen purging both sides immediately after use.

Precautions

VFI-2626 is not UV color-stable and has no long-term UV testing. It must be top-coated if intended for outdoor application. Isocyanate in the A side may be irritating to the skin and toxic if inhaled. Avoid prolonged breathing of vapors or repeated skin contact. Proper protective clothing and a fresh air supply respirator must be used during application. Use only with adequate ventilation. It must be protected from exposure to moisture. Water will cause the A side material to generate carbon dioxide, causing high pressure in sealed containers. Do not thin or add foreign material to the product. See Safety Data Sheet for complete safety information.

At VFI we offer solutions to all your project needs. With a talented onsite lab staff, we can customize our products to suit your application requirements. Contact us today to learn more about our custom solutions!