Metal Roofing is one of the fastest growing segments in the roofing industry. Most metal roof manufacturers offer warranties of 40-50 years. Structurally these roofs will last for that time period, however most will fail and begin to leak before then.
These failures usually occur due to poor craftsmanship and improper maintenance of the roof. Common issues that building owners experience with metal roofs are:
- Failure at the seams: This can be caused by the metal panels being formed incorrectly, improper installation and failure of the sealant or butyl tape. Thermal shock as well as overloading can lead to separation or deflection of the seams. All of these can lead to water and debris penetrating your structure.
- Fastener back-out: As the temperature swings, metal roof panels expand and contract causing shear force on the fastener. Shear is accomplished when two adjacent parts of the fastener are pushed in opposite directions to their contact surface. Eventually, this force will cause the fastener to back-out prematurely leaving a hole in the roof and the metal panel unsecure. Washers used to create a seal beneath the fastener can age, harden, become brittle and crack leading to roof leaks at the fastener point.
- Rust leading to roof failure: Metal panels can rust prematurely if they are damaged during installation. If a screw is used with the incorrect drill point, little metal shavings called, pigtails are created. These pigtails are hot and can melt their way into the paint system and protective coating, exposing the metal panel to the elements. Hail can damage the factory finish of the metal panel causing rust or premature degradation of the surface.
- Deterioration of flashings: Flashing is a material that guides precipitation off of a roof. It plays a critical role in maintaining a roofs integrity. Flashing is installed anywhere a roof joins another structure such as skylights, roof vents, pipe penetrations and chimneys. If a roof system’s flashing fails, multiple problems can occur including water damage, causing it to begin to rot and further structural damage down the line. If water comes in contact with a ceiling wall building owners run the risk of mold developing.
After continuous repairs that never seem to work, most building owners grow tired of throwing money at the problem and replace the roof entirely, which is no small expense and disruptive to every day activity.
Liquid applied roof coatings provide building owners a cost saving solution compared to a full roof replacement. By applying a Silicone or Acrylic roof coating system, a roof can perform properly, prolonging its life for another 10-15 years with continued sustainability available with a future reapplication of the coating system. A majority of leaks on metal roofs are the result of failures at the seams, fasteners or flashing. VFI’s liquid applied roof coatings will seal your roof and eliminate leaks.
Our coating solutions are:
- 100% Seamless
- Encapsulate fasteners, a main area of concern for water penetration.
- Liquid applied coatings are elastomeric meaning no gaps in the roof surface.
- Stops and prevents rust.
If you have a building with a metal roof and are tired of costly roof repairs contact us. Our knowledgeable experts will assist you in seeing if your roof is a good candidate for liquid applied coatings.